Yancheng Longwan Machinery Co., Ltd.'s Automatic Casting Machine Officially Goes into Production

Driving Intelligent Casting Upgrades: Achieving Comprehensive Optimization of Efficiency, Quality, and Cost

To continuously promote intelligent manufacturing upgrades and improve the automation level and product quality stability of the casting process, Yancheng Longwan Machinery Co., Ltd.'s new automatic casting machine has completed installation and commissioning and has officially been put into production. The introduction of this equipment marks a crucial step for the company in the automation transformation of its core casting process, providing a solid guarantee for achieving high-efficiency, high-quality, and low-cost production.

Replacing Manual Labor with Automation to Solve Traditional Casting Challenges

The casting process is a crucial link in the production of castings, directly affecting the internal density, molding quality, and consistency of the product. Traditional manual casting methods are greatly affected by operating experience, physical condition, and environmental factors, resulting in low efficiency, insufficient stability, and significant quality fluctuations, making it difficult to meet the high standards of modern mass production.

To address these challenges, the company actively promotes equipment upgrades and introduces advanced automatic casting equipment to achieve standardized, programmed, and precise control of the casting process, ensuring the quality of castings from the source.

Intelligent Casting Empowers Production Upgrades

The newly commissioned automatic casting machine adopts an automatic quantitative control and precise pouring system, which can set the casting speed, flow rate, and time according to different product parameters, achieving continuous and stable operation. Compared with traditional manual casting, the advantages are significant:

• Significantly improved casting efficiency and increased overall production capacity
• Precise control of molten iron flow improves casting molding quality
• Effectively reduces defects such as pores, slag inclusions, and incomplete pouring
• Eliminates uncertainties caused by manual operation, improving consistency
• Reduces reliance on manual labor and labor costs
• Improves the working environment, enhancing safety and working conditions

After the equipment is put into operation, the production cycle is more stable and smooth, and the product pass rate and consistency are significantly improved, laying a solid foundation for subsequent processing and assembly processes.

Continuously Improving the Intelligent Manufacturing System

Since its establishment in 2006, Yancheng Longwan Machinery Co., Ltd. has focused on the research and development and manufacturing of fire protection pipe fittings, automotive parts, agricultural machinery parts, and industrial robot parts, serving many well-known enterprises such as SAIC Group, Deere, Bonfiglioli (China), and Yaskawa Electric. The company continues to advance its automation and intelligent manufacturing capabilities, having already equipped itself with multiple flaskless molding lines, medium-frequency electric furnaces, shot blasting equipment, and a comprehensive testing system, and has established an IATF 16949:2016 quality management system. The commissioning of the automatic casting machine further strengthens the company's full-process automation capabilities from molding and melting to casting.

Driving High-Quality Development Through Technological Upgrades

In the future, Yancheng Longwan Machinery Co., Ltd. will continue to increase investment in intelligent equipment and process improvements, continuously optimize production processes, and provide customers with higher-quality products and services with more stable quality, more efficient delivery, and more competitive costs, achieving common development and mutual benefit for both the company and its customers.